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Maintenance Management Solution

Intelligently Plan Maintenance Activities for Your Assets

A maintenance management system must enable the planning of stable and continuous intervention operations with the aim of improving MTBF (Mean Time Between Failures), MTTF (Mean Time to Failure), and MDT (Mean Down Time) parameters, avoiding problems and risks that can affect efficiency levels or even compromise the continuity of the production or service delivery cycle.
The maintenance management solutions developed with the Agile platform, thanks to easy integration and real-time data collection from existing information systems within the company, allow for the simple and automatic management of all maintenance activities, optimizing the use of physical, technological, and human resources available in the company.

The application solution aims to satisfy both companies that want to inventory and manage their assets (plants, machinery, molds, tools, cars, furniture, etc.) and companies that need to manage post-sales support for their customer base (support and maintenance of contracted machines and plants).

Discover how Agile solutions for Maintenance Management can help you improve the quality of your business processes.

Why Automate Maintenance Activities?

Maintenance strategies for improving production processes vary based on a company’s ability to assess the wear and tear of its assets and minimize corrective actions by implementing preventive activities and resolution actions. The more information a company has about its assets through the automatic collection, processing, and monitoring of usage data, the more maintenance strategies shift from a preventive approach to a more advanced, predictive one, thanks to new technologies available from the ICT market. Implementing diagnostic and analytical tools to optimize resource availability, reliability, and asset lifecycle allows for greater returns on the company’s investments.

Integration with IoT Systems and Centralization of Information for Maintenance Programs

Maintenance processes require coordinated management of numerous activities, including scheduling interventions, recording repair and replacement operations, monitoring safety deadlines, and managing inventory procedures. Centralizing information from both management systems and devices connected to the plants, such as PLCs and IoT sensors, allows for the creation of a unique database to feed cyber-physical systems of machines, plants, or processes capable of virtually simulating their behavior. This extends the lifecycle of assets, reduces maintenance costs, and optimizes the technical and human resources employed. The maintenance management solutions developed with the Agile platform enable smart maintenance activities based not only on technologies but also on the ability to communicate and collaborate among operators, maintainers, and the company.

The Advantage of Mobile Solutions for Maintenance Activities

The maintenance process must be quick and effective, so companies need tools that can transmit information about operations and faults, allowing for the management of multimedia files such as photos and videos to report the status and progress of work. Effective and instant communication is crucial, facilitating social collaboration, knowledge management, and dissemination, while also allowing for the management of interventions at any time.

The modules included in the solution:
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Base

Common denominator for all solution modules, it contains Personal Data, User Profiling and Security, System Setup, Maintenance Plans, and Activity Calendars.
Equipped with interfaces designed to acquire personal data and management information aimed at completing the Asset Register.

N

Maintenance Plans

To define for each asset the regular maintenance plan, its frequency (cyclical, seasonal, machine counter), the list of checks to be performed, and the expected spare parts and consumables (to be confirmed or not during the activity). It is possible to specify any mandatory tools or PPE required for the intervention.

N

Intervention Requests

Accessible via portal or Internet/intranet, to describe the machinery and the fault, with the possibility to attach images and/or supporting documents, providing evidence of the request status and exchange messaging.

N

Maintenance

For the recording of activities, it adapts to both those derived from the scheduled Maintenance Plan (automatic generation of Maintenance Orders) and on-demand Interventions (automatic generation of Intervention Reports). They contain a summary of the activities and spare parts used. They form the basis for conducting periodic cost analyses and calculating indicators on the Assets.

N

Company Asset Register

Serves as the digital repository for all data and information on assets under maintenance, filterable by customer or operational units.
Links statistics on interventions and functional indices, connected to maintenance costs or asset efficiencies.

N

Spare Parts Warehouse

Interfaceable with the management system. It allows managing the entry of spare parts, labeling, and their assignment to the spare parts warehouse or a mobile service unit. Based on program processing, it allocates materials and prints picking lists. Tablet or terminal interfaces guide the picking of spare parts and automate the assignment and warehouse discharge phase.
Thanks to minimum stock and reorder lot parameters, it alerts when the spare part is below stock and prepares the reorder.
It interfaces with the Controls module of the Quality Solution to guide material handling during the acceptance inspection phase.

Optional modules

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Instruments

To manage the instrumentation supporting maintenance or assigned to mobile units.
Complete with Instrument Records, Calibration Cycles, Intervention Planning, Event Management (Calibrations, Repairs, Loans, Suspensions), and Traceability of measurements performed. Integration with the Controls module to trigger alarms for the use of uncalibrated or to-be-calibrated instruments.

N

Activity Reports

Contains the recording of activities and absences, and requests for vacations/permits/etc.
It integrates via an interface with management systems for importing Orders/Jobs on which to record the activities.

N

Workers Dossier

Serves as the digital repository for all employee data and information. It can contain personal data, contractual data, roles, skills, assigned equipment, assigned Personal Protective Equipment (PPE), role evaluations, etc.